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Technology of injection molding of thermoplastic test specimens
Khamzin, Yersin ; Petruš, Josef (referee) ; Kučera, František (advisor)
The diploma thesis focuses on the optimization of technological parameters of plastic injection molding and the study of the influence of technological parameters on the quality of molded test specimens’ type 1A. The quality of molded parts for 3 types of polypropylene (PP) with different melt flow rate (Mosten GB 002, Mosten GB 218, Mosten MA 230) and 1 type of polystyrene (PS) (Krasten PS GP 154) was evaluated in terms of dimensional stability and weight. The contribution of software for modeling the plastic injection molding process was evaluated in this work. SOLIDWORKS Plastics software was used to optimize technological parameters. The construction of the bodies, mold and cooling system was constructed, and test bodies were produced on the basis of parameters obtained from the simulation of the injection molding process. Their quality parameters were compared with a 3D model and for each of the studied materials the optimal technological parameters were selected in terms of quality and the degree of influence of individual injection parameters on the quality of moldings was evaluated. The accordance of the results of the theoretical simulation with the real experiment was proved and a computational module independent of the optimized quality parameters, generally suitable for optimizing the quality parameters of the injected parts, was developed.
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The influence of conditioning on the mechanical properties of polymers produced by injection molding technology
Neužil, Tomáš ; Řehořek, Lukáš (referee) ; Válka, Libor (advisor)
The aim of the thesis is to determine change of mechanical properties of three types of damp polymeric materials (polyamides) depending on the water content inside material. Before testing, specimens of all three types of materials were placed inside the air conditioning chambers until equilibrium (conditioned) state was reached when the specimens received the maximum possible amount of water from the environment. A total of three conditioning levels were set, representing besides the standard level of conditioning both extreme states like state when the material was fully dried and the state where the material content the largest possible amount of water. With the increasing content of water bound in material, there is a characteristic change in the mechanical properties of the material, such as a decrease in strength and modulus of elasticity and an increase in toughness and ductility. To examine material properties change, tensile and Charpy impact tests were performed, Charpy impact tests were performed for both specimens with and without a notch. Besides changes in mechanical properties, the rate of water absorption was also observed depending on the materials and its filling.
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Injection moulding technology of thermoplastics
Mikulík, David ; Přikryl, Radek (referee) ; Kučera, František (advisor)
The work deals with optimization of the technological mode of injection moulding of test specimens 1A of semicrystalline PP and amorphous PS. It also explores the influence of technological mode changes on the crystallinity of a semi-crystalline PP. Was set the reference technological mode for each of the polymers and subsequently changed the value of the injection temperature, mold temperature, the volume when you switch to holding pressure, injection and holding pressure. After relaxation of injection for time 24 h, and the mouldings and dogbones were weighed and thickness were measured at selected points. From the dogbones made of PP samples were taken for differential scanning calorimetry (DSC) and crystallinity was examined. From the observed weight and thickness of dogbones were determined optimal technological modes for semi-crystalline PP and amorphous PS. Examining the influence of technological change modes on the crystallinity showed no clear dependence. Furthermore, it was found that the processing of a semicrystalline PP injection moulding reduces the value of crystallinity of the polymer, compare to starting PP granulate.
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Technology of injection molding of thermoplastic test specimens
Khamzin, Yersin ; Petruš, Josef (referee) ; Kučera, František (advisor)
The diploma thesis focuses on the optimization of technological parameters of plastic injection molding and the study of the influence of technological parameters on the quality of molded test specimens’ type 1A. The quality of molded parts for 3 types of polypropylene (PP) with different melt flow rate (Mosten GB 002, Mosten GB 218, Mosten MA 230) and 1 type of polystyrene (PS) (Krasten PS GP 154) was evaluated in terms of dimensional stability and weight. The contribution of software for modeling the plastic injection molding process was evaluated in this work. SOLIDWORKS Plastics software was used to optimize technological parameters. The construction of the bodies, mold and cooling system was constructed, and test bodies were produced on the basis of parameters obtained from the simulation of the injection molding process. Their quality parameters were compared with a 3D model and for each of the studied materials the optimal technological parameters were selected in terms of quality and the degree of influence of individual injection parameters on the quality of moldings was evaluated. The accordance of the results of the theoretical simulation with the real experiment was proved and a computational module independent of the optimized quality parameters, generally suitable for optimizing the quality parameters of the injected parts, was developed.
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|
| |
|
|
The influence of conditioning on the mechanical properties of polymers produced by injection molding technology
Neužil, Tomáš ; Řehořek, Lukáš (referee) ; Válka, Libor (advisor)
The aim of the thesis is to determine change of mechanical properties of three types of damp polymeric materials (polyamides) depending on the water content inside material. Before testing, specimens of all three types of materials were placed inside the air conditioning chambers until equilibrium (conditioned) state was reached when the specimens received the maximum possible amount of water from the environment. A total of three conditioning levels were set, representing besides the standard level of conditioning both extreme states like state when the material was fully dried and the state where the material content the largest possible amount of water. With the increasing content of water bound in material, there is a characteristic change in the mechanical properties of the material, such as a decrease in strength and modulus of elasticity and an increase in toughness and ductility. To examine material properties change, tensile and Charpy impact tests were performed, Charpy impact tests were performed for both specimens with and without a notch. Besides changes in mechanical properties, the rate of water absorption was also observed depending on the materials and its filling.
|
|
|
Injection moulding technology of thermoplastics
Mikulík, David ; Přikryl, Radek (referee) ; Kučera, František (advisor)
The work deals with optimization of the technological mode of injection moulding of test specimens 1A of semicrystalline PP and amorphous PS. It also explores the influence of technological mode changes on the crystallinity of a semi-crystalline PP. Was set the reference technological mode for each of the polymers and subsequently changed the value of the injection temperature, mold temperature, the volume when you switch to holding pressure, injection and holding pressure. After relaxation of injection for time 24 h, and the mouldings and dogbones were weighed and thickness were measured at selected points. From the dogbones made of PP samples were taken for differential scanning calorimetry (DSC) and crystallinity was examined. From the observed weight and thickness of dogbones were determined optimal technological modes for semi-crystalline PP and amorphous PS. Examining the influence of technological change modes on the crystallinity showed no clear dependence. Furthermore, it was found that the processing of a semicrystalline PP injection moulding reduces the value of crystallinity of the polymer, compare to starting PP granulate.
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